2005 - GriceLand Poker Table
2005 - GriceLand Poker Table


Materials
•Perfect Padded Rail (18'): $57 (17' @ $3.35') - easy way to get a nice looking padded rail
•5'x5'x18mm (3/4") Birch Plywood: $38 - This piece will be the base for the table. Try specialty lumber yards to find someone that carries 5'x5' plywood.
•5'x5'x12mm (3/8") Birch Plywood: $25 - This piece will be used for the top racetrack and center circle.
•Jumbo Drink Holders (8): $24 (8 @ $2.89) - don't bother with the little ones, get the big 3 1/2" diameter ones, as they'll work for more than just beer bottles.
•Table Felt: $35 (55"x54") - I like the look of black next to the blond wood, but other colors are available.
•1/4" Foam Padding: $14 (58"x54") - Goes under the felt.
•Folding Banquet Table Legs: $17 for a set of two at Home Depot. Allows for easy storage when not playing.
•3/4" Foam Pipe Insulation (9'): $4 at Home Depot. Will be split in half and go behind the perfect rail as filler.
•Miscellaneous: $20 - varnish, sandpaper, screws, small piece of black vinyl, optional carry handles.
Total Materials Cost: roughly $200 ( in 2005)
Assembly Instructions
1.Cut the Octagons: Clamp the two 5x5 pieces of plywood together and cut them into two identical octagons. To figure out where to make the cuts, I used this site and its ratio method of laying out octagons. For a LxL square starting piece, you can calculate the length of one side of an octagon by multiplying .2071 x L x 2. So for a 60"x60" square, the octagon side length is .2071 x 60" x 2, or 24.85". Subtracting that from L and dividing by 2, you'd then measure in 17.57" from each corner of the square for the cuts.
2.Attach Legs: Mount your table legs to the bottom of the thick base piece of plywood. You may also need to hack saw the legs down so that the final table height is lower. A 29" total height seems about perfect. If you want, also add a couple of handles on the bottom for easier table carrying, as it will be heavy when finished.

4.Attach Racetrack: Glue the racetrack down to the table base. Add a few screws from the bottom to make sure it is secure, but not so long that they poke through the top of the racetrack.
5.Cut Drink Holes: Find a hole saw blade to match the size of your drink holders (a 3 5/8" bit worked perfectly for mine) and cut eight holes, one near each corner of the octagon. Inset them about 1.5" from the middle circle so there is enough room for the rail to attach. I offset them about an inch from each corner so that it was more obvious which seat that drink holder belonged to.
6.Finish RaceTrack: Sand and varnish the racetrack until lovely. We used a clear varnish to leave the natural birch color, but stain if you wish.
7.Attach Foam: Use spray adhesive to attach the 1/4" foam to the top of the circle. After its attached, trim the excess so it fits exactly to the edge of the wood circle, otherwise the circle won't pop back into the racetrack.

9.Attach Felt Insert: Place the finished circle in the center of the table, and it should push snugly back into the spot it was cut from after getting your marks lined up (see Step 3). Screw a few screws from the bottom to secure it, but be careful not to go too far and poke into the foam and felt. If you ever need to replace the felt, just unscrew and remove.

11.Finish Rail: To hide the rail seam, take a 5" wide piece of black vinyl, fold each side in to the center (I glued it so it would stay flat), and then staple it to the bottom and top of the table to hide the seam.
12.Insert Drink Holders: If you cut the right size hole, these should just push snugly into place.
13.Enjoy!
e-mail to carl@griceland.com